Creating a Permanent Seal in a Plastic Bag

Quck answer

To create a permanent seal in a plastic bag, you can follow these steps:

1. Make sure the plastic bag is clean and dry.

2. Fold the top of the bag over to create a double layer.

3. Place a small piece of aluminum foil over the folded area.

4. Heat up an iron to a low setting without steam.

5. Gently press the iron onto the aluminum foil for a few seconds.

6. Slowly move the iron along the folded area, applying even pressure.

7. Repeat the process on both sides of the folded area to ensure a strong seal.

8. Allow the bag to cool down completely before using it.

By using this method, you can create a permanent seal in a plastic bag, preventing any leaks or spills.


Creating a permanent seal in a plastic bag is a great way to make your own treat bags or reseal a package after removing some of its contents. While a vacuum sealer is an easy option, there are other methods available. A flat iron for hair or a crafting torch and knife can provide enough heat to seal the plastic effectively. It’s important to note that certain plastics work better than others, and it’s recommended to start with the type of plastic used for food storage bags.

The Flat Iron Technique

The use of a flat iron, also known as a hair straightener, provides enough heat to seal plastic bags effortlessly. Begin by setting the flat iron to a low to medium heat setting, as each flat iron has different heating capabilities. It’s advisable to use the lowest amount of heat necessary to create a permanent seal in the plastic. To prevent the flat iron from directly touching the plastic, place a piece of foil or thick paper over the top and bottom of the desired sealing area. While it is possible to seal the bag without covering the plates of the flat iron, using a protective layer helps avoid plastic melting onto the iron if it becomes too hot.

Hold the end of the plastic bag, along with the paper or foil, and slide it between the plates of the flat iron to heat-seal the bag. Move the flat iron along the bag, ensuring it doesn’t melt the plastic. This is similar to how one would move a clothing iron while ironing to prevent fabric from burning. The foil or paper should be in contact with the flat iron as it passes over. If it becomes cumbersome to hold everything at once, ask a friend to hold the plastic bag while you handle the flat iron and they keep the paper or foil in place.

The Hot Knife Technique

A butane torch specifically designed for crafting emits a small, precise flame that is ideal for heating a knife blade to serve as a bag sealer. It’s best to use a torch that can stand on its own to ensure safety and keep the flame in a fixed position. Any metal knife with a non-serrated blade will work, but using one with an insulated handle helps prevent the heat from transferring to your hands. The length of the blade should be equal to or longer than the desired sealed edge to achieve a clean and straight seal.

Follow the manufacturer’s instructions to light the torch, as the method may vary depending on the type of torch. Carefully pass the knife blade through the flame, ensuring that the entire blade is exposed to the flame for approximately five seconds. Touch the heated blade to the plastic at the desired sealing point, rocking the knife from tip to handle if the blade doesn’t make contact all at once. Lift the blade and check if the plastic is sealed. If it isn’t, heat the blade for a slightly longer period and try again.

It’s important to note that only adults who are confident in safely using a butane torch should employ the torch-and-knife method to seal plastic bags. Keep young children and pets away while using the torch.

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